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Referenznummer: Volltextsuche:
Ref.-Nr:6558 KPBL 300 KPBL 300 Ref.-Nr:6557 Kubria F/M90 Kubria G 90 Kubria F/M 130 Kubria G 130 Cone Crusher:
o	Qty (1) Kubria® FM 130
o	Qty (2) Kubria® G 130
o	Qty (1) Kubria® FM 90
o	Qty (1) Kubria® G 90

Scope of Supply
ITEM	  DESCRIPTION	                         QTY
C-1, C-2,	
C-3, C-4  Cone Crusher - FLSmidth Kubria® 	  5
 	  Each Cone Crusher including:	 
 	  Hydraulic/ Lubrication system	          5
 	  Dust Seal Blower	                  5
 	  Special Tools	5
 	  Oil-to-Air Heat Exchangers (Coolers)	  5
 	  Electronic Control System KUBRIAMATIC®  5
 	  Drive system	                          5
 	  Mounting frame	                  5


Detailed Basis of Design
Site Location and Climatic Condition
DESCRIPTION	               DETAILS
Site Location	               Germany
Altitude, mASL	               < 1,000 m a.s.l. (assumed)
Temperature, °C (Min / Max)    -20°C to +35°C (assumed)

Design Data

Material Type	                Unknown
Material feed Description       Free flowing (assumed)
Ore specific gravity (minimum)	2.5 t/m3 (assumed)
Ore Bulk Density (minimum)	1.6 t/m3 (assumed)
Moisture content	        < 5% (assumed)
Clay Content (maximum):	        Nil (assumed)
Feed Material Screened (Yes/No)	Yes (assumed)
Bond Crushing Work Index (CWi)	10 kWh/t (assumed)
Compressive Strength	        120 MPa (assumed)
Feed Size F100*	Kubria FM 130-18	140 mm
	        Kubria G 130-50	        400 mm
	        Kubria FM 90-08	         60 mm
	        Kubria G 90-33	        264 mm


Standards	                         IEC	 
HT Voltage	                         N/A	 
LT Voltage	                         400 V (assumed)	 
Frequency	                         50 Hz (assumed)	 
Control Voltage	                         24 V DC	 
Analog Signals	Analogue:	         4-20 mA;	Digital: 24 V DC



Kubria F/M90 Kubria G 90 Kubria F/M 130 Kubria G 130 Ref.-Nr:6556 ECR 18/14 Brecher
Baujahr 2019 ECR 18/14 Ref.-Nr:6555 Walzenbrecher WMA 312a Hydraulikantrieb Hägglunds

Walzenbrecher
Länge   2.600 mm
Breite  1.100 mm
Höhe    885 mm
Gewicht ca. 3.300 kg Walzenbrecher WMA 312a Ref.-Nr:6554 AK 3,5/1600/160 Baujahr 1992 AK 3,5/1600/160
Ref.-Nr:6553 ERC 18/14 Primary Crusher: Qty (1) Eccentric Roll Crusher ERC® 18 – 14
Scope of Supply
ITEM	DESCRIPTION	                                         QTY
BASE CRUSHER
C-1	Eccentric Roll Crusher ERC® 18 – 14
-	Crusher Housing,
-	Jaw, hydraulically supported
-	Eccentric Crushing Roll
-	Hydraulic Gap Adjustment and Overload Protection System
-	Jaw Hood
-	Integral grizzly	                                 1

 	Drive Components with guard	                         1
 	Automatic Grease Lubrication System	                 1
 	Standard maintenance tools	                         1
 	Crusher base frame incl. partial lining	                 1
 	Pre-assembly of major parts	                         1

Detailed Basis of Design
Site Location and Climatic Condition
DESCRIPTION	                 DETAILS
Site Location	Germany
Altitude, mASL	                < 1,000 m a.s.l. (assumed)
Temperature, °C (Min / Max)	-20°C to +35°C (assumed)

Design Data

Material Type	Unknown
Material feed Description	Free flowing (assumed)
Ore specific gravity (design)	2.5 t/m3 (assumed)
Ore Bulk Density (design)	1.6 t/m3 (assumed)
Moisture content (max)	        3 %
Clay Content (maximum):	        Nil (assumed)
Feed Material Screened: Yes/No)	No
Bond Crushing Work Index (CWi)	11 kWh/t (assumed)
Compressive Strength	        120 MPa (assumed)
Gap setting CSS	                Approx. 100 mm (Range: 70 – 220 mm)
Feed Size F100*	                900 mm
Feed size distribution
 Size [mm]	Passing [%]
 	900	100
 	800	98
 	500	90
 	330	74
 	305	70
 	279	65
 	254	60
 	229	55
 	203	50
	178	42
 	152	35
 	127	29
 	102	23
 	76	18
 	51	13
 	38	11
 	25	9
 	19	8
 	2	3
Throughput capacity – Nominal	≥ 450 tph
Product size (P80)*	        ≤ 110 mm

Electrical and Instrumentation
DESCRIPTION	                DETAILS	 
Standards	                IEC	 
HT Voltage	                N/A	 
LT Voltage	                400 V (assumed)	 
Frequency	                50 Hz (assumed)	 
Control Voltage	                24 V DC	
Analog Signals	Analogue:	4-20 mA;	Digital: 24 V DC

Technical Description
Operating Principle
The Eccentric Roll Crusher ERC® 18 – 14 is a compact, reliable and powerful crusher for primary crushing applications with a compact design including an integrated scalping grizzly.
Below figure 2 shows the principle sketch of the Eccentric Roll Crusher. The eccentrically arranged crushing roll is located between the crushing chamber and the scalping grizzly (screening chamber). The crushing chamber is equipped with an adjustable jaw.
The feed material (ROM = Run of Mine) will be fed in a large inlet area, by a feeder (i.e. apron feeder, vibrating feeder, push feeder etc.). This feed material will be divided into two partial material flows. The undersize material will pass through the screen chamber and fall onto the discharge conveyor. The scalped oversize material will be transported into the crushing chamber and will be crushed between the eccentrically moving crushing roll and the adjustable toggle (fixed jaw). The crushed material returns to the same discharge conveyor as the pre-scalped fines (crushed material falls onto the layer of scalped fine material).
Due to the eccentric crushing roll movement, the stroke in the crushing chamber on every point in the crushing chamber the same. This principle leads to higher crushing intensity and better crushing results compared to other crusher types.

One of the significant advantages of this crusher principle is the integral grizzly before the crushing chamber. The pre-scalping and by-passing of fines reduces the crusher’s overall power consumption, the wear in the crushing chamber as well as possible compaction issue in the crushing chamber. The amount of moist fines transported to the crushing chamber will be much less as it will be reduced by the integral grizzly. All this improves significantly the efficiency of this Crusher.
The unique curved design of the crushing chamber avoids that slab material will fall directly through the crushing chamber and courses issues in the downstream equipment (chutes, transfer points etc.) Due to this design the Eccentric Roll Crusher produces a more cubical product compared to a common jaw crusher.

Equipment Description
C-1 Eccentric Roll Crusher ERC® 18 – 14 
Crusher Housing
The modular crusher housing simplifies transport, assembly and maintenance. The upper and lower support tube are connected to the side wall with bolts and patented conical locking bolts. The side walls of the crusher housing are made of sheet steel and are very stiff thanks to the so-called sandwich construction.
Front and end wall are welded and reinforced to withstand the acting forces.
The rigidity of the crusher housing has been checked by
means of FEA-calculations.
Finally, the housing parts are subjected to a stress-relieving heat treatment.

Jaw, hydraulically supported
The Jaw mainly consisting of:
·	The fixed jaw made of high quality reinforced cast structure
·	The replaceable upper and lower jaw liners, made of manganesealloyed special steel 

Eccentric Crushing Roll
The crushing roll mainly consisting of:
·	The forged roll body
·	The roll liners with replaceable casted segments, made of manganese-alloyed special    
        steel
·	The eccentric shaft, made of pre-forged alloyed special steel
·	The reinforced self-aligning roller bearings supporting the eccentric shaft in the 
        housing and in the roll, are designed for a longest service life and temporary overload
·	Sealing arrangement of the antifriction bearings
·	Bearing sleeves are used to ensure easy assembly and disassembly of the bearings and  
        protection of the eccentric shaft.
·	Set of Flywheels. Employed flywheels with high moments of inertia are generating a high   
        crushing energy. This keeps the power consumption of the electric motor at a largely  
        constant level and reduces the risk of a standstill of the electric motor due to 
        overload. One disk is designed as V-belt pulley with tread grooves. The flywheels are  
        mounted to the eccentric shaft by means of tangent key assemblies.

Hydraulic Gap Adjustment and Overload Protection System

The gap is adjustable by one integral hydraulic cylinder.
This allows optimizing the final product size according to the requirements and to warrant a constant final product
despite of any wear.
In case of overload, the increased pressure in the hydraulic cylinder will be released by a safety valve and allows opening the gap very quickly to overload. This patent system allows the adjustment of the gap width over a wide range. Hydraulic unit and ERCmatic will be FAT tested.

Jaw Hood
The replaceable crusher Jaw Hood mainly consisting of:
·	The jaw hood made of a ribbed and reinforced casted and welded steel structure.
·	The replaceable crushing jaw liner.
·	Wedge for fixing of the jaw hood.
The replaceable Hood allows easy access to the Crushing Roll and Jaw for easy
maintenance. The Jaw Hood allows an optimizing feed of the crushing chamber.

Integral grizzly
The Integral Grizzly mainly consisting of:
·	The bolted base frame as modular design.
·	The rotatable grizzly bars out of wear resistant steel.

Drive System with guard
A multiple standard V-belt drive with intermediate shaft provides the link between the crusher and the main electric motor. The drive system will be supplied with a removable guard.
 
Main Drive Motor Data (not included in scope)
Motor Type:	             Squirrel Cage
Kilowatts:	             250 kW
Speed:	                     approx. 1,000 rpm
Supply:	                     400 V, 3-phase, 50 Hz
Enclosure:	             IP 55
Mounting Type:	             Horizontal Foot
Insulation:	             Class F
Cooling:	             Fan Cooled with Built-in-Air Cooler
Bearing Type:	             Anti-friction
Bearing Lubrication:	     Grease
Starting method:	     DOL - VFD (by others)
Drive type:	             V-Belt

Set of Central Lubrication System
The central grease lubrication system ensures an automatic and continuous grease supply to the lubricating points of the crushing roll bearings and the intermediate shaft of the drive.

















ERC 18/14 Ref.-Nr:6552 DRM925 Scope of Supply
Tertiary Double Roll Mill (Overview)
ITEM	DESCRIPTION	QTY
BASE CRUSHER
C-1	Double Roll Mill – DRM 925 - 2000	                        1
 	Base frame (common frame for machine and auxiliary equipment)	1
 	Automatic hydraulic gap setting device	                        1
 	Automatic Central Grease Lubrication System	                1
 	Drive Components	                                        1
 	Drive Motor - SCIM, TEFC, Low Voltage	                        2
OPTIONS
O-1	Cavity level sensor Inlet	                                1



Detailed Basis of Design
Site Location and Climatic Condition
DESCRIPTION	                         DETAILS
Site Location	                         Germany
Altitude, m.a.s.l	                 < 1,000 m a.s.l. (assumed)
Temperature, °C (Min / Max)	         -20°C to +35°C (assumed)

Design Data

Material Type	                          Unknown
Material feed Description	          Free flowing (assumed)
Ore specific gravity (minimum)	          2.5 t/m3 (assumed)
Ore Bulk Density	                  1.6 t/m3 (assumed)
Moisture content	                  3 %
Clay Content (maximum):	                  Nil (assumed)
Bond Work Index	                          10 kWh/t (assumed)
Bond Abrasion Index (Design)	          0.5 (assumed)
Unconfined Compressive Strength (Average) 120 MPa
Feed material screened (Yes/No)	          Yes
Gap setting CSS	                          8 mm (Range: 0 - 30 mm)
Max. feed size (F100)*	                  40 mm

Feed size distribution (typical)	
Size [mm]                                 Passing [%]
40                                        100
25                                        98
20                                        61
15                                        36
8                                         7
	
Product size (P95)*	                  ≤ 14 mm
Throughput capacity – Nominal 8mm	  ≥ 250 tph (simulated)

Electrical and Instrumentation
DESCRIPTION	                          DETAILS
Standards	                          IEC
HT Voltage	                          Not Applicable
LT Voltage	                          380 V (-/+ 5%)
Frequency	                          50 Hz (-/+ 2%)
Control Voltage	                          24 VDC / 240 VAC

Technical Description
C-1 : Double Roll Mill - DRM 925 - 2000
Model	                                   Double Roll Mill DRM 925 - 2000
Year of manufacturing	                   2020, in operation until 2022
Condition	                           Used, partly assembled
Roll circle diameter	                   Approx. 925 mm
Roll width	                           Approx. 2,000 mm
Construction	                           Welded and bolted design
Feed opening	                           approx. 2,040 mm x 510 mm
Centre distance	                           approx. 933 mm
Number of rolls	                           2
Drive	                                   Helical-spur gearbox
Direction of rotation	                   centre
No. of main drives per DRM	           2 off

Hydraulic Power Unit
The Hydraulic Power Unit supplies the automatic gap setting system with hydraulic pressure. The Hydraulic Power Unit is mounted on the common base frame. The piping integral to the machine is included in Seller`s scope supply.
Seller provides information as mentioned above for the Customer to operate the hydraulic power unit from its central control system.

Central Grease Lubrication Unit
The central grease lubrication system ensures an automatic and continuous grease supply to the lubrication points of the crushing roll shafts’ bearings. The automatic central grease lubrication unit is placed next to the Double Roll Mill on the common base frame. Piping integral to the machine is included in Seller´s scope of supply.

Drive system
The crushing rolls are individually driven by one motor each. The drive system is executed with a
helical sour gearbox and coupling. 
Main Drive Motors
Motor Type	:	Squirrel Cage
No of units	:	2 (two) off
Kilowatts	:	160 kW
No. of Poles	:	4 (four) off
Supply	        :	380 V (-/+ 5%), 3-phase @ 50 Hz (-/+ 2%)
Enclosure	:	IP 56
Mounting Type	:	Horizontal Foot
Insulation	:	Class F
Cooling	        :	Fan Cooled With Built-in-Air Cooler
Service Factor	:	1.0 P.U. at Class B rise
Bearing Type	:	Anti-friction
Bearing Lubrication:	Grease

DRM925 Ref.-Nr:6551 32 m und 35 m/650 mm schwenkbar 32 m und 35 m/650 mm Ref.-Nr:6550 Silo 3x Silos, ca 100 mÂł Inhalt je Silo,
LKW unterfahrbar, verzinkte Konstruktion, Entwässerungsabläufe mit Schieber Silo Ref.-Nr:6549 8 m³ Aufgabetrichter 8 m³
Vibrationsrinne auf Förderband 8 m³
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